Specialized Automation Solutions

Industrial Plant Automation Experts

Delivering cutting-edge automation solutions for concrete plants, asphalt facilities, and battery filling stations. Our expertise ensures precise operations, optimal quality control, and maximum efficiency.

Ready Mix Concrete Plants

Complete automation systems for concrete batching, mixing, and quality control with precise ingredient dosing and real-time monitoring.

  • Automated Batching Systems
  • Weigh Scale Integration
  • Quality Control Systems
  • Production Reporting

Hot Mix Asphalt Plants

Advanced automation for asphalt production including temperature control, aggregate handling, and emissions monitoring systems.

  • Temperature Control Systems
  • Aggregate Feed Control
  • Burner Management
  • Emissions Monitoring

Battery Filling Stations

Automated systems for battery manufacturing including precise acid filling, leak testing, and quality assurance with full traceability.

  • Automated Oxide Filling
  • Automated Batching Systems
  • Filling Station Control
  • Production Traceability
50+
Plants Automated
25%
Efficiency Increase
99.5%
Accuracy Rate
15+
Years Experience

Featured Automation Projects

Explore our successful implementations of advanced automation systems in concrete and asphalt production facilities.

Ready Mix Concrete Plants

Complete automation solutions for precise concrete production and quality control.

ready mix concrete plans with few silos at sunset
Completed 2023

Metro Concrete Solutions - 120 m³/hr Plant

Complete automation upgrade for high-capacity concrete production with automated aggregate batching, cement dosing, and water control systems.

Capacity: 120 m³/hr
Efficiency Gain: +28%
Accuracy: ±0.5%
ROI: 18 months
Concrete mixer truck positioned under a loading chute at a batching plant, surrounded by industrial structures and greenery. The large drum is mounted on a blue truck. Two workers wearing safety helmets and vests are present. Background features a cloudy sky and distant mountain range, creating an industrial landscape. The scene highlights construction processes and industrial activity.
Completed 2023

BuildMax Concrete - Twin Shaft Mixer Plant

Advanced automation system with twin shaft mixer technology, real-time quality monitoring, and integrated truck loading management.

Capacity: 180 m³/hr
Mixing Time: -40%
Quality: 99.8%
Downtime: -60%

Hot Mix Asphalt Plants

Advanced temperature control and emission monitoring for optimal asphalt production.

Cement plant and ready mix concrete. Plant for the production of cement and dry mortar for the construction industry. Crushing the stones for the cement production, Aerial View. Industrial solutions.
Completed 2023

Highway Materials Corp - 300 TPH Plant

Complete automation of 300 TPH asphalt plant including burner management, baghouse control, and emissions monitoring systems.

Capacity: 300 TPH
Fuel Efficiency: +22%
Temperature Control: ±2°C
Emissions: -35%
In Progress 2024

Regional Asphalt Co. - Drum Mix Plant Modernization

Modernization of existing drum mix plant with advanced PLC control, temperature monitoring, and automated aggregate feeding systems.

Type: Drum Mix
Capacity: 400 TPH
Progress: 75%

Battery Filling Stations

Automated battery filling and electrolyte management systems for industrial applications.

Production line for lithium battery cells for the automotive or e-bike industry.
Completed 2024

PowerTech Industries - Automated Battery Filling Line

Fully automated battery filling station with precision electrolyte dispensing, quality control monitoring, and integrated safety systems.

Capacity: 500 units/hr
Accuracy: ±0.2%
Safety Rating: SIL 3
Waste Reduction: -85%
In Progress 2024

EnergyMax Corp - Multi-Chemistry Fill Station

Advanced multi-chemistry battery filling system capable of handling lithium-ion, lead-acid, and nickel-based batteries with automated chemistry detection.

Chemistries: 5 Types
Throughput: 750 units/hr
Progress: 60%

Proven Results Across All Projects

Our automation solutions consistently deliver measurable improvements in efficiency, quality, and cost savings.

Average Efficiency Gain

+25%

Production throughput increase

Batching Accuracy

±1.0%

Precise ingredient dosing

Downtime Reduction

-50%

Improved reliability and maintenance

Cost Savings

20%

Operational cost reduction

Advanced Automation Technologies

Our comprehensive automation solutions integrate cutting-edge technologies for optimal plant performance and operational excellence.

Ready Mix Concrete Systems

Precision batching and mixing control for consistent, high-quality concrete production.

Automated Batching Control

Precise weight-based dosing of aggregates, cement, water, and admixtures with ±0.5% accuracy.

  • • Multi-scale integration with load cell monitoring
  • • Recipe management and mix design storage
  • • Real-time weight tracking and adjustments

Mixing Process Control

Optimized mixing sequences and timing for consistent concrete quality and reduced cycle times.

  • • Twin shaft and pan mixer control
  • • Moisture compensation and water adjustment
  • • Mixing time optimization algorithms

Quality Assurance Systems

Continuous monitoring and testing protocols to ensure concrete meets specifications.

  • • Slump and consistency monitoring
  • • Temperature tracking and control
  • • Automated sampling and testing integration

Hot Mix Asphalt Systems

Advanced temperature control and production management for optimal asphalt quality.

Temperature Management

Precise temperature control throughout the production process for optimal asphalt properties.

  • • Drum and batch tower temperature monitoring
  • • Burner management and fuel optimization
  • • Hot oil and thermal fluid control

Aggregate Feed Control

Automated aggregate proportioning and feeding systems for consistent mix gradation.

  • • Variable speed conveyor control
  • • Cold feed bin management
  • • Screening and proportioning automation

Environmental Controls

Advanced emissions monitoring and control systems for environmental compliance.

  • • Baghouse and dust collection control
  • • Stack emissions monitoring
  • • EPA compliance reporting

Battery Filling Systems

Precision electrolyte dispensing and automated battery filling with advanced safety controls.

Precision Electrolyte Dispensing

Automated fluid dispensing systems with precise volume control and multi-chemistry handling capabilities.

  • • Volume-based dispensing with ±0.2% accuracy
  • • Multi-chemistry selection and management
  • • Automated density and specific gravity monitoring

Safety & Monitoring Systems

Comprehensive safety interlocks, spill detection, and emergency shutdown systems for operator protection.

  • • SIL 3 rated safety systems
  • • Vapor detection and ventilation control
  • • Emergency stop and spill containment

Quality Control Testing

Automated testing and validation systems for electrolyte quality and battery performance verification.

  • • Automated conductivity and pH testing
  • • Cell voltage monitoring and balancing
  • • Leak testing and pressure verification

Integrated Control Platform

Our unified control system provides comprehensive plant management with intuitive operator interfaces and advanced analytics.

HMI Systems

Intuitive touchscreen interfaces for operator control and monitoring with real-time graphics and alarms.

Production Analytics

Comprehensive reporting and data analysis for production optimization and quality tracking.

Remote Monitoring

Secure remote access for plant monitoring, diagnostics, and support from anywhere.

Data Management

Centralized data storage with historical trending, backup systems, and integration capabilities.

Ready to Automate Your Plant?

Contact our experts to discuss how our automation solutions can optimize your concrete or asphalt production facility.